Vidrio laminado templado

Categoría Vidrio fotovoltaico

Material: Silicio monocristalino
Color: Color personalizado
Tamaño de la célula mm: 182mmx182mm, 182mmx91mm
Dimensiones del panel: 1350*765*11mm, 1735*1185*11mm, personalizado
Temperatura de funcionamiento: -40~+85°C
Capacidad máxima del fusible: 30A
Tensión máxima del sistema (VCC): 1500V
Coeficientes de temperatura de Pmax: -0,29%/°C
Coeficiente de temperatura de Voc: -0,25%/°C
Coeficiente de temperatura de Isc: 0,045%/°C
Aplicación:Fachada BIPV

Información complementaria

Detalles del producto

BIPV Tempered Laminated Glass – Ultra-Durable Facade Solutions

Maximum Strength Engineering for Extreme Environments

Nuestra BIPV tempered laminated glass represents the pinnacle of mechanical strength and thermal resilience for challenging architectural applications. Combining the impact resistance of tempered glass with the safety benefits of laminated construction, these panels deliver unmatched durability for high-stress environments including coastal installations, industrial facilities, and extreme climate zones.

Advanced Tempering & Lamination Technology

Dual-Process Manufacturing Excellence Our proprietary manufacturing combines two critical strengthening processes:

High-Temperature Tempering: 680°C furnace treatment creates surface compression stress exceeding 69 MPa
Precision Lamination: Advanced PVB interlayer bonding maintains structural integrity even after glass breakage
Controlled Cooling Process: Computer-controlled quenching creates optimal stress distribution patterns
Post-Lamination Quality Control: 100% stress pattern analysis ensures uniform strengthening across entire panels

Superior Material Integration

Premium PVB Interlayer: 0.76mm architectural-grade polyvinyl butyral provides exceptional adhesion strength
Tempered Glass Substrate: 5.5mm thickness optimized for maximum strength-to-weight performance
Enhanced Cell Protection: Monocrystalline cells benefit from dual-layer mechanical protection
Innovación en sellado de bordes: Structural silicone edge seal prevents moisture ingress for 30+ years

Extreme Environment Performance

Storm & Hurricane Resistance Engineered specifically for severe weather environments:

Impact Velocity Resistance: Withstands 45 m/s projectile impacts without structural failure
Category 5 Hurricane Compliance: Tested to 250+ mph wind speeds with debris impact simulation
Thermal Shock Resistance: Rapid temperature changes from -40°C to +85°C without cracking
Hail Impact Protection: Class 4 hail resistance exceeds insurance industry requirements

Coastal Environment Optimization

Salt Spray Corrosion Resistance: 5000-hour salt fog testing without performance degradation
UV Radiation Stability: Enhanced UV absorbers prevent polymer degradation in high-altitude installations
Moisture Barrier Excellence: <0.1g/m²/day water vapor transmission rate
Marine Installation Proven: 10+ years field performance in offshore platform applications

Industrial-Grade Electrical Specifications

High-Capacity Power Systems

Maximum Fuse Rating: 30A capacity handles high-current applications for industrial installations
1500V System Voltage: Reduces electrical infrastructure costs for large-scale industrial projects
Enhanced Current Handling: Oversized conductors and junction boxes accommodate peak current conditions
Grid-Tie Compatibility: Complies with utility-scale interconnection requirements

Superior Temperature Performance

Industry-Leading Coefficients: -0.29%/°C power degradation minimizes hot climate losses
Alcance ampliado: Validated performance from -40°C to +85°C extreme conditions
Thermal Stability: Minimal voltage drift across temperature extremes ensures consistent power output
Hot Climate Optimization: Maintains 85% rated output at 70°C cell temperature

Heavy-Duty Applications & Markets

Industrial Facility Integration

Manufacturing Plants: Rooftop and facade installations for energy-intensive industrial operations
Warehouse & Distribution: Large-scale installations providing peak demand reduction
Mining & Extraction: Remote facility power generation in harsh environmental conditions
Chemical Processing: Corrosion-resistant construction suitable for aggressive chemical environments

Infrastructure Project Applications

Transportation Terminals: Airport, seaport, and rail facility facade and canopy installations
Water Treatment Plants: Municipal and industrial facility renewable energy integration
Data Centers: Mission-critical facility backup and peak shaving power generation
Military Installations: Secure facility renewable energy for energy independence

Enhanced Safety & Security Features

Post-Breakage Safety Performance Tempered laminated construction provides unique safety characteristics:

Retained Structural Integrity: Glass fragments remain bonded to PVB interlayer preventing dangerous fallout
Continued Operation: Electrical generation continues even after glass cracking events
Impact Absorption: Laminated construction distributes impact forces across entire panel area
Emergency Egress: Breakage pattern allows emergency breakthrough while maintaining barrier function

Security & Vandalism Resistance

Forced Entry Deterrence: Multiple impact resistance exceeding standard security glazing
Anti-Theft Design: Integrated mounting systems prevent panel removal without specialized tools
Graffiti Resistance: Surface hardness and chemical resistance simplify cleaning and maintenance
Surveillance Integration: Transparent areas accommodate security camera and sensor installation

Advanced Manufacturing & Quality Systems

Process Control Excellence

Statistical Process Control: Real-time monitoring of tempering temperature, cooling rate, and lamination pressure
Automated Inspection: Machine vision systems detect micro-cracks, inclusion, and optical distortions
Batch Traceability: Complete materials tracking from raw silicon to finished panel installation
ISO 9001:2015 Compliance: Certified quality management systems ensure consistent product quality

Performance Validation Testing

Accelerated Life Testing: 10,000-hour combined UV, thermal, and humidity exposure simulation
Mechanical Fatigue Testing: 1 million cycle loading simulates 25+ years of wind loading
Electrical Stress Testing: High-voltage insulation and ground fault testing exceeds safety requirements
Field Performance Correlation: Laboratory results validated through 500+ field installation monitoring

Installation & Structural Integration

Heavy-Duty Mounting Systems

Enhanced Load Capacity: Mounting hardware designed for 150% safety factor above design loads
Seismic Qualification: Zone 4 earthquake resistance with flexible connection details
Thermal Expansion Accommodation: Sliding connections handle differential expansion between glass and structure
Corrosion-Resistant Hardware: Marine-grade stainless steel and aluminum components for coastal installations

Professional Installation Requirements

Specialized Training: Installers require tempered glass handling certification and safety training
Crane & Rigging: Large format panels require professional rigging equipment and techniques
Weather Restrictions: Installation protocols for wind speed, temperature, and precipitation limits
Safety Protocols: Enhanced fall protection and glass handling procedures for worker safety

Long-Term Durability & Performance

Extended Service Life Design

40-Year Design Life: Materials and construction engineered for extended service in harsh environments
Minimal Degradation: <0.5% annual power degradation rate based on accelerated aging studies
Maintenance-Free Operation: Self-cleaning glass coating and robust construction minimize upkeep requirements
Component Longevity: All system components selected for matched 40-year service life expectancy

Field Performance Validation

Global Installation Database: Performance data from 2000+ installations across diverse environments
Extreme Environment Proof: Documented performance in desert, arctic, coastal, and industrial environments
Reliability Statistics: <0.1% annual failure rate based on 15+ years of field performance data
Customer Satisfaction: 98% customer satisfaction rating for durability and performance

Comprehensive Support & Service

Technical Engineering Support

Custom Design Services: Site-specific engineering for unique installation requirements
Structural Analysis: Finite element analysis for complex loading and mounting conditions
Code Compliance: Professional engineer stamped drawings for building permit and inspection
Installation Training: Hands-on training programs for installation contractors and building teams

Extended Warranty Protection

30-year linear power warranty: Guaranteed minimum 80% output retention after 30 years
20-year product defect warranty: Complete coverage of materials, workmanship, and manufacturing
Structural integrity guarantee: 25-year protection against breakage, delamination, and seal failure
Performance monitoring: Optional IoT monitoring with 25-year data logging and analysis

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What specific advantages does the tempered laminated construction provide over standard BIPV glass?

Tempered laminated glass combines 4x the impact strength of standard annealed glass with the post-breakage safety of laminated construction. The tempering process creates surface compression that prevents crack propagation, while the PVB interlayer maintains structural integrity even after extreme impacts. This dual protection enables installation in locations requiring both high strength and safety compliance, such as overhead glazing, hurricane zones, and high-security facilities. Field testing shows 95% fewer breakage incidents compared to standard BIPV glass in similar applications.

How does the 30A maximum fuse rating benefit industrial and large-scale installations?

The 30A rating enables high-power applications that standard residential-rated panels cannot handle. This capacity supports larger string configurations and higher current industrial inverters, reducing system complexity and costs for megawatt-scale installations. The enhanced current handling also provides headroom for grid fault conditions and inrush currents that can exceed normal operating levels. For industrial facilities, this specification often eliminates the need for current-limiting devices and enables direct connection to medium-voltage transformers.

What maintenance considerations are unique to tempered laminated glass in harsh environments?

While tempered laminated glass requires minimal maintenance, harsh environments necessitate specific inspection protocols. Quarterly visual inspections focus on edge seal integrity and surface abrasion that could concentrate stress. The laminated construction actually simplifies maintenance because minor surface damage doesn’t compromise structural integrity or electrical performance. Cleaning protocols must avoid thermal shock by using ambient temperature water and avoiding cleaning during peak sun hours. The tempered surface is actually more scratch-resistant than standard glass, reducing long-term maintenance requirements.

How do installation requirements differ for tempered laminated panels compared to standard BIPV products?

Tempered laminated panels require specialized handling due to their size, weight, and brittle nature if damaged. Installation crews need tempered glass handling certification and must use proper lifting equipment to prevent point loading that could cause stress concentrations. The panels cannot be field-cut or modified, requiring precise measurement and factory sizing. Mounting systems must distribute loads evenly to prevent stress concentration, and thermal expansion joints are critical due to the thermal mass of the thicker glass construction. Installation typically requires larger crews and more specialized equipment.

What specific building codes and safety standards apply to tempered laminated BIPV installations?

Tempered laminated BIPV must comply with glazing safety codes (IBC Chapter 24), electrical safety standards (NEC Article 690), and structural requirements (ASCE 7 wind and seismic loads). The tempered laminated construction meets safety glazing requirements for overhead and sloped applications without additional safety films. Impact resistance must be verified through ASTM E1996 testing, while the laminated construction provides Category II safety glazing performance. For industrial applications, additional standards may apply including explosion-resistant glazing (ASTM F1642) and security glazing (ASTM F1233) depending on facility requirements.

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